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Overall Solution for Ballistic Protection Equipment Factory & Production line

Comprehensive Ballistic-Resistant Factory Solutions

2025-09-15 09:52
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I. About Us: China Xinxing - the Leader in China's Ballistic Protection Industry

1.1 Core Advantages

As a benchmark enterprise in China's ballistic protection field, we possess two exclusive core competencies that underpin our leading position in the industry:

The only enterprise in China with a complete industrial chain for Ultra-High Molecular Weight Polyethylene (UHMWPE), achieving full independent control from raw material R&D to end-product manufacturing;

The only manufacturer in China of low-cost counter-drone paper, breaking through relevant technical barriers and expanding diversified application scenarios integrating protection, offense and defense.

1.2 Production Capacity and Scale

Relying on a mature production system and efficient operation capabilities, the company realizes large-scale and standardized production:

Annual production capacity coverage: 100,000 ballistic helmets, 300,000 ballistic vests, and 500,000 ballistic plates;

Annual output value reaches 300 million yuan, with products widely used in military, public security, security and other fields, enjoying high market recognition.

1.3 Product Matrix

We have built a full-scenario protection product system covering four categories to meet protection needs in different fields:

Product Category

Coverage Scope

Individual Protection Products

Ballistic helmets, ballistic vests, ballistic plates, tactical protective equipment, etc.

Vehicle and Vessel Protection Products

Military/police vehicle armor, ship protection components, special transport vehicle protection systems

Fortification Bunker Protection Products

Movable protective bunkers, fixed fortification armor, temporary defense works components

Special Protection Products

Customized protective equipment for special scenarios (such as protection for operations in high-risk environments,

protection for special vehicles, etc.)

II. Core Services We Provide

2.1 Strategic Value

Proceeding from the national security strategy, we help customers realize the full localization of protective equipment, get rid of dependence on foreign countries, and ensure the security of supply chains in key fields;

In response to the global security situation, we provide independently controllable protection solutions to deal with various security threats.

2.2 Market Background

According to statistics, nearly 70,000 terrorism-related incidents have occurred worldwide from 2007 to 2023. Since 2023, the lethality of terrorist attacks has increased significantly. The global demand for security protection continues to grow, driving the ballistic protection equipment market to embrace development opportunities.

2.3 Full-Chain Solutions

(1) Construction of Ballistic Protection Production Lines

We provide full-process support from technology R&D to mass production, covering:

Ballistic product R&D: Customized development of various protective products according to customer needs;

Laboratory testing: Establishment of a professional testing system, covering ballistic testing, performance verification, etc.;

Live-fire shooting testing: Simulation of actual combat scenarios to ensure that the protective performance of products meets standards;

Mass production: Realization of seamless connection from R&D to large-scale production.

(2) EPCT General Contracting Service for Ballistic Protection Factories

We provide customers with "turnkey" factory construction services, covering five core links:

1. Equipment selection: Matching cost-effective and highly stable production equipment according to production needs;

2. Factory construction: Responsible for factory planning and construction to ensure compliance with production and safety standards;

3. Material supply: Relying on a complete industrial chain to provide high-quality and stable raw material support;

4. Personnel training: Providing comprehensive training on technical operations, quality control, etc. for the factory operation team;

5. Production process guidance: Exporting a mature production management system to optimize production efficiency and product quality.

III. Cooperation Modes and Production Line Construction

3.1 Customization of Four Types of Production Lines

According to customer needs, we provide targeted production line construction solutions, covering the manufacturing of protective products with different material

systems:

Production Line Type

Core Process

Application Scenarios

Non metallic Material

Production Line

Raw material cutting → Non metallic processing → Performance testing → Finished product delivery

Lightweight protective products (such as non-metallic ballistic plates, special protective components)

Composite Material

Production Line

Material compounding → Combined processing → Performance testing → Finished product delivery

High performance protective equipment (balancing protection level and lightweight requirements)

Metal Material

Production Line

Metal cutting → Hot and cold processing → Precision processing → Finished product delivery

High strength protective components (such as vehicle and vessel protective armor, core components of fortification bunkers)

Low-Cost Counter-Drone Production Line

Project design → Damage effectiveness calculation → Scheme verification → Mass production implementation

Offense-defense integrated scenarios, providing low-cost drone protection and countermeasure supporting equipment

3.2 Product Performance Parameters

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(1) Individual Protection Products

Product Specification

Weight Limit

Protection Level

Applicable Ammunition

Lightweight Individual Protective Equipment

≤1kg

NIJ III

M80, AK47 ammunition

Standard Individual Protective Equipment

≤1.5kg

NIJ IIIA

9mm, .44 Mag ammunition

Enhanced Individual Protective Equipment

≤5kg

NIJ IIIA

9mm, .44 Mag ammunition

Heavy-Duty Individual Protective Equipment

≤7.5kg

NIJ III

M80, AK47 ammunition

(2) Vehicle and Vessel Protection Products

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Implementation standards: Covering international mainstream protection standards, including NATO 4569, AEP-55, NIJ Standard 0108.01, Russian GOST R 50744-95, VPAM-APR 2006, etc.;

Protection calibers: Capable of withstanding various ammunition calibers such as 5.56mm, 7.62mm, 12.7mm, 14.5mm, 25mm, 30mm, 100mm, 130mm, 155mm, etc.;

Customization capability: Supporting personalized design according to vehicle and vessel types (armored vehicles, ships, special vehicles, etc.), and processing various special-shaped protective components.

IV. Core Content of Factory Construction

4.1 Infrastructure Construction

We provide full-process construction services "from an empty plot to a complete factory", with core projects including:

Project Name

Qty

Detailed Description

Production Workshop

1

Covering an area of 8,000, with a length of 208m, width of 38.8m and height of 11m, including complete facilities

such as ground hardening, workshop walls, and access gates

Power House

1

Covering an area of 2,500, ensuring the power and energy supply required for factory production

Water and Electricity System

1 set

water supply network, power supply lines and supporting facilities, meeting the needs of production and office work

Fire Protection System

1 set

Complete factory fire safety facilities, complying with industrial production fire safety standards

Engineering Design Drawings

1 set

Providing complete factory construction and layout design drawings

Engineering Supervision

1 item

Supervising the project progress and construction quality throughout the process to ensure the project meets standards

4.2 Core Equipment Configuration for Production Lines

A full set of advanced equipment is equipped for the production lines to ensure production efficiency and product quality:

Equipment Name

Qty

Functional Purpose

Cooling Control System

1 set

Used for precise cooling during the product pressing process to ensure stable product performance

Heating Control System

1 set

Providing uniform heating for the product pressing process to ensure the material forming effect

Pressing Equipment and Tooling

1 set

Core production equipment, realizing the pressing and forming of protective materials

Cutting Equipment

1 set

Used for raw material cutting and finished product shape processing to ensure precision

Plate Compounding Equipment

1 set

Realizing the compound processing of various protective materials to improve the protective performance of products

Spraying Equipment

1 set

Used for product appearance spraying to enhance weather resistance and aesthetics

Testing Equipment

1 set

Conducting performance testing on finished products to ensure compliance with protection level standards

4.3 Production Capacity and Benefits

Through the construction of standardized production lines and an efficient operation system, a single production line can achieve an annual production capacity of more than 50,000 pieces of individual protective equipment, meeting the needs of large-scale orders.

V. Cooperation Value

We are committed to providing customers with a full-cycle ballistic protection factory solution "from 0 to 1". Relying on the advantages of a complete industrial chain, a mature technical system and rich construction experience, we help customers quickly realize the production capacity of protective equipment, achieve independent and large-scale production, and provide solid guarantees for national security, public security and protection needs in special fields.

For further details about the solution, please feel free to contact us!